The best food supplements are recognized by professionals and tried and tested by informed consumers.
This detailed guide takes you behind the scenes of the manufacture of a successful dietary supplement. From initial conception to marketing, you’ll discover all the crucial stages, from formulation and ingredient selection to production and quality control. Learn how manufacturers integrate the latest scientific research, market trends and consumer feedback to create innovative products that meet the specific needs of each individual. The manufacture of dietary supplements is based on a rigorous process, designed to meet market needs and strict regulations. It all starts with the development of an innovative formula by the Research and Development department, incorporating effective natural active ingredients and trend-setting ingredients. Every stage, from design to production, focuses on quality, food safety and traceability. Industrial feasibility tests guarantee optimal manufacturing, while continuous quality controls ensure that the finished product complies with current standards and offers maximum efficacy. The manufacture of a dietary supplement begins with the definition of a formula, combining natural active ingredients, excipients and dosages adapted to specific needs (vitality, digestion, sleep, etc.). Raw materials, whether organic or wild-crafted, are rigorously selected for their purity and efficacy. After preparation (grinding, extraction), they are blended using processes such as biodynamization (e.g. : Vibra® processprocess) to preserve their vibratory energy. The galenic form (capsules, tablets, liquids) is chosen according to use, then the products are packaged in environmentally-friendly packaging (tinted glass, recyclable PET). Each stage includes quality controls (microbiology, stability) to guarantee a safe and effective product. Finally, supplements are declared to the authorities (DGCCRF in France) prior to marketing. At Vibraforce®, innovation and excellence come first to offer natural, responsible solutions for your health.
The manufacture of a dietary supplement is a complex process that follows well-defined stages to guarantee safety, quality and efficacy. Here are the main stages:
1. Defining the formula
Formulation is a crucial step that involves defining :
- Main active ingredients: vitamins, minerals, plants, amino acids, probiotics, etc.
- Health objectives or allegation research on the following themes: vitality, digestion, sleep, articulation, beauty, stress, menopause, urinary, prostate, sight, vitality, sport, cellular youth, detox, etc.
- Natural or neutral to active excipients : neutral substances to facilitate manufacturing as little as possible (capsules, fillers, binders, anti-caking agents, etc.).
- Compliance with dosage requirements in line with current regulations (in particular the European Directive on food supplements).
- Expected labels: Organic, Vibra, Vegan, Made in France, Fair Trade, …
2. Selection of raw materials
- Quality ingredients: priority given to organic, wild-crafted or certified raw materials.
- Analysis of active ingredients to guarantee concentration and purity.
- Contaminant control (HACCP): absence of heavy metals, pesticides, GMOs or other undesirable substances.
3. Preparation of raw materials
- Cleaning and sorting: raw materials are washed, sieved or sorted.
- Transformation:
- Plants: dried, powdered or extracted (macerates, infusions, decoctions, extractions).
- Minerals or vitamins: chelated, ground, liposominated or diluted according to formulation.
- Particle size control (100 µm particle size).
4. Mixing and incorporation
- Ingredient blending: homogenization of active ingredients and excipients for an even distribution of substances.
- Flavoring: Add natural flavorings 2 or certified organic, as needed.
- Coloring: Only use colorants such as beet juice, turmeric, phycocyanine, etc.
- Advanced technologies: some companies use specific processes, such as biodynamization (e.g. : Vibra® process).
5. Manufacture of galenic form
The galenic form (final form) is chosen according to use and target.
- Capsules: filled with powder or granules.
- Tablets: compression of powder into solid shapes (pellet size 12 to 22 in diameter).
- Liquids: solutions, suspensions or syrups.
- Powders: packaged in bulk, jars or sachets.
- Soft capsules: filled with oil or oleic synergies.
6. Packaging
- Packaged in pillboxes, tinted glass bottles, doypacks, sachets or boxes.
- Labelling with compulsory information :
- List of ingredients.
- Dosage and precautions for use.
- Batch number, expiration date.
- Legal mentions in accordance with regulations (authorized claims based on the highly technical research work of our regulators).
7. Quality control
- Systematic checks at various stages:
- Microbiological purity.
- Dosage of active ingredients.
- Homogeneity and stability of formulations.
- Stability tests to guarantee optimum product preservation.
8. Regulations and marketing
- Declaration to the competent authorities: in France, this is the DGCCRF.
- Health claims checked for compliance with Compl’Alim legislation (e.g. European Regulation 1924/2006 on nutrition and health claims).
9. Distribution
- Sales via pharmacies, organic stores, e-commerce sites, direct sales or directly to health practitioners.
> Focus on innovation and the Vibra® process
Some companies, like Vibraforce, incorporate innovative technologies, such as ingredient dynamization, to preserve vibratory energy and optimize the efficacy of natural active ingredients. The manufacture of natural food supplements combines innovation and rigor, from formulation by R&D experts to industrial production. Each stage guarantees quality, traceability and compliance with current standards, while meeting market expectations. Strict controls ensure that our products are safe, effective and fashionable. Drawing on their expertise in extracting active plant ingredients, Vibraforce® laboratories design the best possible dietary supplements for their customers, with over 25 years’ experience and numerous commercial successes, including best-sellers. This feat is the fruit of the naturopathic consulting experience of its founder, who, from the outset, has continually sought innovative and original solutions to support his nutritional advice to consumers. On the other hand, a gentle originality for the benefit of greater performance lies in the integration of the teachings of alchemy/spagyria/homeopathy into the formulation of food supplements, while keeping in mind the holistic philosophy and scientific rigor of the biological engineer. Our team is with you every step of the way, developing the dietary supplements that are right for you.
